Electrospinning Machine

Electrospinning Machine

Model No: Usha Spinning-01

Spinning Setup

  • Horizontal spinning setup
  • Distance between the spinneret and collector: up to 250 mm
  • Display for temperature and humidity monitoring
  • High-speed exhaust blower to ensure protection from hazardous solvent fumes

Infusion System

  • Single-channel syringe pump
  • Infusion operation mode
  • Control of volume, time, and flow rate
  • Compatible syringe volume range: 5 µL to 20 mL
  • Flow rate range: 1 µL/min to 3 mL/min (±0.05%)

High Voltage

  • Output voltage: 0 to 30 KV ± 0.05%
  • Voltage adjustment: 0.1 KV
  • Output current: 0 to 400 µA
  • Digital voltage and current monitoring display
  • Overload trip- unit shut down if current exceeds 20% of the maximum output current
  • Auto cut high voltage protection when door is opened

Collectors

  • Plate collector: Width – 220 mm, Length – 150 mm, Thickness – 10 mm
  • Drum collector: Diameter – 85 mm, Length – 165 mm
  • Speed range: 200–5000 RPM

Linear stage

  • X-Axis: Switch Automated distance adjustment ( distance between spinneret and collector) Y-Axis: Switch Automated distance adjustment

Model No: Usha Spinning-02

Spinning Configuration

  • Vertical spinning
  • Horizontal spinning
  • Co-spinning
  • Distance between spinneret and collector: up to 250 mm
  • Digital temperature control (ambient to 60 °C) for monitoring and maintaining process conditions Digital humidity control (ambient to 90% RH) for monitoring and maintaining process conditions
  • High-speed exhaust blower for protection against hazardous solvent fumes
  • UV light: 10 W (for sterilization)

Infusion System

  • Dual-channel syringe pumps
  • Supports infusion operation Control over volume, time, and flow rate
  • Compatible syringe capacity: 5 µL to 20 Ml
  • Flow rate range: 1 µL/min to 3 mL/min (±0.05%)

Spinneret

  • Single nozzle configuration
  • Co-axial nozzle
  • Multi-nozzle system
  • Under-solvent spinning capability (compatible with water, acetone, methanol, and other solvents)

High Voltage System

  • Output voltage range: 0 to 50 kV (±0.05%)
  • Voltage adjustment resolution: 0.1 kV
  • Output current range: 0 to 400 µA
  • Digital display for monitoring voltage and current
  • Overload protection – the unit shuts down if the current exceeds 20% of the maximum output current
  • Automatic high-voltage cut-off protection when the door is opened

Collectors

  • Plate collector: Width – 220 mm, Length – 150 mm, Thickness – 10 mm or Width – 255 mm, Length – 150 mm, Thickness – 10 mm
  • Drum collector: Diameter – 85 mm, Length – 165 mm or Diameter – 100 mm, Length – 200 mm
  • Disk collector: Diameter – 85 mm, Thickness – 10 mm or Diameter – 100 mm, Thickness – 10 mm
  • Rotational speed: 200–5000 RPM

Linear stage

  • X-Axis: Software Automated distance adjustment
  • Y-Axis: Programmable transverse motion Stroke distance: 300 mm Speed :- Three speed adjustment (Slow, Medium and Fast)
  • Z-Axis: Manual distance adjustment

Operational Control and Monitoring System

  • Equipped with an HMI/PLC-based operational control system integrated with pre-installed software for system monitoring and process management.
  • Provision for camera interface to enable visual observation and monitoring of the spinning process during operation

Model No: Usha Spinning-03

Spinning Configuration

  • Vertical spinning
  • Horizontal spinning
  • Both Side spinning
  • Co-spinning
  • Distance between the spinneret and the collector: up to 250 mm

Digital temperature control

  • Digital temperature control (ambient to 60 °C) for monitoring and maintaining process conditions
  • Digital humidity indicator for environmental monitoring
  • High-speed blower to provide protection from hazardous solvent fumes
  • UV light: 10 W (for sterilization purposes)

Infusion System

  • Dual-channel syringe pumps
  • Supports infusion operation
  • Control of volume, time, and flow rate
  • Compatible syringe size: 5 µL to 20 mL
  • Flow rate range: 1 µL/min to 3 mL/min (±0.05%)

Spinneret System

  • Single-nozzle configuration
  • Co-axial nozzle arrangement
  • Multi-nozzle setup with four interchangeable needle geometries
  • Under-solvent spinning capability

High Voltage System

  • High voltage units: Two
  • Output voltage range: 0 to 50 kV (±0.05%)
  • Voltage adjustment resolution: 0.1 kV
  • Output current range: 0 to 400 µA Digital display for monitoring voltage and current
  • Overload protection – the unit shuts down if the current exceeds 20% of the maximum output current
  • Auto cut high voltage protection when door is opened

Linear stage Both Side

  • X-Axis:- Software Automated distance adjustment
  • Y-Axis: Programmable transverse motion Stroke distance: 300 mm Speed:- Three speed adjustment (Slow, Medium and Fast)
  • Z-Axis: Manual distance adjustment

Operational Control

  • HMI PLC / Branded Laptop with preinstalled
  • software Software USB drivers
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